Skip to main content

Understanding Blade Faults When Cutting Concrete Sydney

 Many factors of the concrete cutting project are uncontrollable. However, a critical item that has the most significant impact on the job and the one you can control is the concrete cutting blades selected for the job. 


You want to keep your blades in working condition for optimal concrete cutting efficiency and performance. One way to ensure this is to understand the blade faults and how they can occur. This way, you can prepare for potential issues beforehand. Following are the most common concrete cutting blade faults, their causes, and how you can avoid them from occurring:


Loss of Tension

This is one of the most common blade faults at concrete cutting job sites. Loss of tension leads to the blade not staying straight while running. The most common cause behind it is the blade is misaligned, which you can check and easily fix. Another reason behind it is the diameter of the blade flanges. If it's unsuitable for the job, it can create uneven pressure on the centre. To fix this, use the suitable blade collar diameter.


Overheating

This blade fault is caused when the blade's coolant is insufficient. The solution is obvious; check the water supply for sufficient quantity and ensure there are no obstructions in the water system. Generally, dry blades are only used for shallow cutting. For other projects, choose the wet-cutting method.


Blade Won't Cut

Sometimes concrete cutting blade spins in the cut and doesn't really cut the surface. It can happen if the blade is too hard for the type of concrete you are trying to cut. Choose the right blade according to your concrete type to solve the problem. Also, ensure that the belts are tight and the saw is running at the correct RPMs. Continuous use can make the blades dull. If you think that's why replace yours with a new one.


Cracked Core

This concrete cutting blade fault refers to forming hairlines and small cracks on the core. The primary reason behind it is the blade being too hard for the concrete type you are trying to cut. Switching to a softer bond will fix the issue. A cracked core issue is also sometimes caused due to excessive cutting pressure, twisting or jamming the blade in the cut. To prevent this from occurring, use the saw steadily and be careful when feeding pressure. Also, avoid jamming or twisting the blade in the cut.


Uneven Segment Wear

When this blade fault occurs, the side clearance of the blade is reduced. This typically happens because of misalignment of the saw or when adequate water is not provided on both sides of the blade. So, check the saw alignment and check whether the machine's water pump supplies enough water to the leading edge of the blade flanges. If the blade is worn out by worn arbour or bad bearings, replace them.


Many complications can occur when cutting concrete and are mainly related to the blade. Proper, routine maintenance of your blades and inspection before cutting are the keys to reducing the likelihood of any of the above-listed blade faults. Choosing the proper blade specification for your concrete cutting project is also important as it will help maximize its life.



Concrete-Cutter can handle any concrete cutting Sydney projects with minimal disruption to your job site and operations. 

Labels:
Location: Hurstville NSW 2220, Australia

Comments

Post a Comment

Popular posts from this blog

Concrete Cutting Sydney – Dry vs. Wet

 There are many types of concrete cutting, but diamond cutting using a diamond saw blade is considered one of the most efficient techniques. This is because it offers less fracture to cutting surfaces and cleaner overall cuts. There are two primary techniques for diamond cutting: dry and wet.  Concrete cutting Sydney uses both of these methods depending on the project. Both techniques are very efficient and offer high-quality cuts, but they have certain differences. Read on to learn each technique's pros and cons to determine which is the right choice for your specific project. Dry Concrete Cutting Dry concrete cutting, as the name suggests, does not use water. This technique is typically handheld, and it is used intermittently. Following are the advantages of dry concrete cutting: •    No water source is needed on site. •    No electrical hazards from water coming into direct contact with equipment used for cutting concrete. •    I...
Post a Comment
Read more

Concrete Core Drilling Sydney: Achieving the Best Results

 Concrete core drilling is a complex task that requires years of training and proper knowledge of the tools used to achieve the best results. Therefore, you should consider hiring professional concrete core drilling Sydney for your project.  However, if you have some experience and you wish to try it on your own, then make sure to keep the following things in mind so that the job is done successfully without any issues: Choose the Right Drilling Machine There is a wide range of drill machines available on the market for concrete coring. They differ in terms of strength, size, versatility, and more. Handheld drill machines are commonly used for minor concrete coring tasks that require drilling holes of up to three inches in diameter. But if your project requires more concrete coring depth, you will need to buy a more powerful machine. For the best value for money, it is recommended that you look for a model that offers multi-function uses. Carefully Consider Power Options Concr...
Post a Comment
Read more

Concrete Grinding Sydney – How Much Does Polished Concrete Flooring Cost?

 You may already think about installing concrete flooring if you like minimalist designs. However, the idea of installing a polished concrete floor is very appealing whether you are building a new home or performing a renovation.  Concrete is easy to maintain, durable and offers a minimal, elegant appearance to any space. However, it is essential to do your research before proceeding because proper planning and investigation are required to achieve flawless results. Cost is one key factor you must consider as many factors influence it. Read on to learn about them. Factors That Affect the Cost of Polished Concrete Floors Concrete grinding companies consider several factors before providing a quote. Generally, the cost of polished concrete floors varies. Following are some of the key factors that influence it: The Size of Your Space When it comes to the cost of concrete grinding services, size matters; usually, smaller spaces are relatively less costly. Still, it also depends on...
Post a Comment
Read more